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Topic

Technologies and technical equipment for agriculture and food industry

Volume

Volume 64 / No. 2 / 2021

Pages : 195-204

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DESIGN AND PARAMETER OPTIMIZATION OF WATER-RETAINING MOULDING DEVICE FOR STRAW AND COW DUNG MIXED MATERIALS

秸秆-牛粪混合物料保水成型装置设计与参数优化

DOI : https://doi.org/10.35633/inmateh-64-19

Authors

Tiejun Wang

Shenyang Agricultural University

Ruili Wang

Shenyang Agricultural University

Jin Yu

Shenyang Agricultural University

Yuanjuan Gong

Shenyang Agricultural University

(*) Tieliang Wang

Shenyang Agricultural University

(*) Corresponding authors:

[email protected] |

Tieliang Wang

Abstract

A hydraulic horizontal water-retaining moulding device for mixed materials was designed and optimized. The effect of compression process parameters of the mixture of straw and cow dung on the effect of water retention moulding was analysed through experiment. The suitable value range and critical value of process parameters were obtained. The main power and structural parameters of the hydraulic system in the mixture compression unit were designed and calculated. Appropriate hydraulic and control components were selected. A test prototype of the hydraulic horizontal mixed material compressor machine was manufactured. Through the method of combination experiment and response surface optimization, the optimal combination of working parameters of the hydraulic horizontal water-retaining moulding device was obtained and verified. The dimensional stability of small-scale compost blocks made by the compressor could reach 84.71% under the condition of 250 mm/min for the compression speed, 55 kg for the feed amount and 200 s for the holding time.

Abstract in Chinese

设计并优化了一种液动卧式混合物料保水成型装置。试验分析秸秆与牛粪混合物料的压缩过程参数对保水成型效果的影响规律,得出过程参数适宜取值范围与临界值,并设计了装置液压系统主要动力与结构参数,选配适宜的液压与控制元件,制造液动卧式混合物料压缩试验样机;通过组合试验与响应面优化结合的方法,得出并验证液动卧式保水成型装置较优的工作参数组合:压缩速度250 mm/min、喂入量55 kg、保压时间200 s,此条件下所制得微贮块的尺寸稳定性可达到84.71%。

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