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Technical equipment testing

Volume

Volume 69 / No. 1 / 2023

Pages : 237-244

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DESIGN AND EXPERIMENT OF SUSPENDED ROTARY TILLAGE RIDGE AND FILM MULCHING MACHINE

悬挂式旋耕起垄覆膜一体机的设计与试验

DOI : https://doi.org/10.35633/inmateh-69-22

Authors

(*) Dejiang LIU

Nanjing Institute of Agriculture Mechanization, Ministry of Agriculture and Rural Affairs, Nanjing, China

Jianling HU

Nanjing Institute of Agriculture Mechanization, Ministry of Agriculture and Rural Affairs, Nanjing, China

Yan GONG

Nanjing Institute of Agriculture Mechanization, Ministry of Agriculture and Rural Affairs, Nanjing, China

Xiao CHEN

Nanjing Institute of Agriculture Mechanization, Ministry of Agriculture and Rural Affairs, Nanjing, China

Guo WANG

Nanjing Institute of Agriculture Mechanization, Ministry of Agriculture and Rural Affairs, Nanjing, China

Xiao ZHANG

Nanjing Institute of Agriculture Mechanization, Ministry of Agriculture and Rural Affairs, Nanjing, China

Yingchun ZHU

Western agricultural research centre, Chinese Academy of Agricultural Sciences, Changji, China

(*) Corresponding authors:

[email protected] |

Dejiang LIU

Abstract

Considering the planting mode and agronomics requirements of the existing facilities, the high-power rototilling ridge hoisting and lamination machine is difficult to operate in the greenhouse of the facility, and the small hanging rotary ridge raiser has technical problems such as insufficient horsepower. This paper designs the hanging rotary tillage ridging and film - covering machine. The machine realizes a single operation process to complete rotary tillage, ridging, drip irrigation, film laying and film edge covering soil suppression and other mechanized compound operations. The innovatively designed adjustable ridging device of this machine can steplessly adjust the size of the ridge. The ridge height after operation of the machine is 25-35 cm, the ridge width is 70-80 cm, the ridge shape is arc-shaped, the size is adjustable, and the operation efficiency is improved being 0.17-0.23 hectares/hour, the machine driving speed is set at low speed 1 gear. The machine has high operating efficiency, the arc-shaped ridge body is uniform and compact. the ridge body has a large lighting surface, the film is tightly laid, and it is close to the ridge surface without wrinkling. By test data analysis, the tillage depth stability is 93%, the ridge height qualified rate is 100%, the ridge width qualified rate is 85%, the ridge spacing qualified rate is 95%, the film edge covered soil thickness is 40 mm, the working efficiency is 0.802 hm2/h, the fuel consumption per hectare is 9.02 kg·h/m2, and the three shifts work without fault. To sum up, it meets the agronomic requirements of ridging and film planting.

Abstract in Chinese

针对现有设施吊蔓西甜瓜种植模式与农艺要求,市场上已有大功率旋耕起垄覆膜机难以进入设施温室中作业,小型旋耕起垄机又会有马力不足等技术难题,本文设计了悬挂式旋耕起垄覆膜复式作业机,该机具实现了一个作业流程即可完成旋耕、起垄、铺滴灌带、铺膜及膜边覆土镇压等机械化复式作业。该机具创新设计的垄形可调式起垄器,可无级调整垄形大小,该机作业后的起垄高度25-35cm,垄宽70-80cm,垄形弧形、大小可调,作业效率2.5-3.5亩/小时,拖拉机行驶速度挂在低速1挡,该机具作业效率高,圆弧形垄体均匀紧实,垄体采光面大,铺膜严实,紧贴垄面,不起皱,无破损,通过试验数据分析,耕深稳定性93%,垄高合格率100%,垄宽合格率85%,垄间距合格率95%,膜边覆土厚度40mm,作业效率0.802hm2/h,每公顷燃油消耗量9.02kg·hm-2,并且三班次作业无故障。综上,可满足设施吊蔓西甜瓜耕整地机械化作业需求。

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