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Technologies and technical equipment for agriculture and food industry

Volume

Volume 73 / No. 2 / 2024

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DESIGN AND EXPERIMENT OF AUTOMATIC FILM AND TAPE CUTTING SYSTEM FOR COTTON PRECISION FILM-LAYING HOLE SEEDER

棉花精量铺膜穴播机自动断膜带系统设计与试验

DOI :

Authors

Shenghe BAI

China Agricultural University

(*) Yanwei YUAN

Chinese Academy of Agricultural Mechanization Sciences Group Co., Ltd, National Key Laboratory of Agricultural Equipment Technology

(*) Corresponding authors:

[email protected] |

Yanwei YUAN

Abstract

To achieve the process of automatic film cutting for cotton and improve the efficiency of cotton precision film hole seeding machine operation, this paper proposes a wireless handle button control method and designs a automatic film and tape cutting system for cotton precision film-laying hole seeder. The system includes electromagnetic integrated valve group, hole opener lifting hydraulic cylinder, membrane pressing hydraulic cylinder, multifunctional hydraulic cylinder for cutting film, strapping support hydraulic cylinder, hydraulic limit sensor, arc-shaped film cutting shovel reset sensor, wireless control handle for film cutting and film cutting controller. The system is based on the VisualTFT platform, equipped with a multi-functional touch screen. By integrating functions such as obtaining the forward distance of the machine, hydraulic control principles, and wireless control models for film cutting and burying, it achieves automatic cutting and burying of ground film and drip tape processes. The experiment verified the working performance of the automatic film cutting and feeding system of the cotton seed precision film mulching hole seeder and the results showed that the average monitoring accuracy of the machine's forward distance was 98.16%; the response time for controlling the film cutting belt and burying film belt was ≤0.78s, and the execution time was ≤2.68s; the success rate of cutting film strips was 100.00% and the success rate of burying film strips was above 98.33%, which met the operational requirements of automatic film strip cutting for precise cotton seeding film hole planting machines.

Abstract in Chinese

为实现棉花自动断膜带作业过程,提高棉花精量铺膜穴播机作业效率,提出无线手柄按键控制方式,设计了棉花精量铺膜穴播机自动断膜带系统,包括电磁一体化阀组、穴播器提升液压缸、压膜带液压缸、断膜带多功能液压缸、扎带支撑液压缸、液压限位传感器、弧形断膜带铲复位传感器、断膜带无线控制手柄及断膜带测控器等部分。基于VisualTFT平台,搭载多功能触模屏,通过对机器前进距离获取、液压控制原理、断膜带无线控制模型等终端功能整体设计,实现了自动切断和填埋地膜、滴灌带过程。试验验证了棉花精量铺膜穴播机自动断膜带系统工作性能,结果表明:机器前进距离平均监测精度为98.16%;断膜带及填埋膜带控制响应时间≤0.78s,执行时间≤2.68s;切断膜带成功率为100.00%,填埋膜带成功率为98.33%以上,符合实际棉花精量铺膜穴播机自动断膜带作业要求。

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