thumbnail

Topic

Technologies and technical equipment for agriculture and food industry

Volume

Volume 75 / No. 1 / 2025

Pages : 309-322

Metrics

Volume viewed 0 times

Volume downloaded 0 times

DESIGN AND TESTING OF DUAL-STATION HIGH EFFICIENCY WHOLE TRAY AIR-SUCTION SEEDING ASSEMBLY LINE FOR RICE SEEDLING CULTIVATION

整盘气吸式水稻双工位高效育秧播种流水线设计与试验

DOI : https://doi.org/10.35633/inmateh-75-26

Authors

Junhui CHENG

1 Key Laboratory of Modern Agricultural Equipment and Technology, Ministry of Education, Jiangsu University; Zhenjiang 212013, China; 2 School of Agricultural Engineering, Jiangsu University; Zhenjiang 212013, China; 3 School of Electrical and Photoelectronic Engineering, West Anhui University, Lu’an 237012, China; 4 Anhui Undergrowth Crop Intelligent Equipment Engineering Research Center, West Anhui University, Lu’an 237012, China;

(*) Yaoming LI

1 Key Laboratory of Modern Agricultural Equipment and Technology, Ministry of Education, Jiangsu University; Zhenjiang 212013, China; 2 School of Agricultural Engineering, Jiangsu University; Zhenjiang 212013, China;

Jin CHEN

1 Key Laboratory of Modern Agricultural Equipment and Technology, Ministry of Education, Jiangsu University; Zhenjiang 212013, China; 2 School of Agricultural Engineering, Jiangsu University; Zhenjiang 212013, China;

Fenglei LiI

Changzhou Fenglei Precision Machinery Co., Ltd,Chang Zhou 213100, China

Yanbin LIU

1 Key Laboratory of Modern Agricultural Equipment and Technology, Ministry of Education, Jiangsu University; Zhenjiang 212013, China; 2 School of Agricultural Engineering, Jiangsu University; Zhenjiang 212013, China;

Kuizhou JI

1 Key Laboratory of Modern Agricultural Equipment and Technology, Ministry of Education, Jiangsu University; Zhenjiang 212013, China; 2 School of Agricultural Engineering, Jiangsu University; Zhenjiang 212013, China;

Hanhao WANG

1 Key Laboratory of Modern Agricultural Equipment and Technology, Ministry of Education, Jiangsu University; Zhenjiang 212013, China; 2 School of Agricultural Engineering, Jiangsu University; Zhenjiang 212013, China;

Zhiwu YU

1 Key Laboratory of Modern Agricultural Equipment and Technology, Ministry of Education, Jiangsu University; Zhenjiang 212013, China; 2 School of Agricultural Engineering, Jiangsu University; Zhenjiang 212013, China;

Zhiyou PEI

1 Key Laboratory of Modern Agricultural Equipment and Technology, Ministry of Education, Jiangsu University; Zhenjiang 212013, China; 2 School of Agricultural Engineering, Jiangsu University; Zhenjiang 212013, China;

(*) Corresponding authors:

ymli@ujs.edu.cn |

Yaoming LI

Abstract

To address the high efficiency and precision seeding requirements for rice factory seedling cultivation, a whole tray air-suction dual-station high efficiency seedling cultivation and seeding assembly line was designed. Based on the whole-tray air-suction principle, the study focused on the design of a dual-suction seed tray dual-station precision hole-to-hole seeding device, a transverse seedling tray conveying device, and an automatic seed replenishment device. Nan Jing 46, Nan Jing 5055, and Koshihikari rice seeds were used for seeding performance experiments on the assembly line. The impact of workstation configuration and production efficiency on the empty hole rate, reseeding rate, damage rate, and seeding precision was analyzed. Experimental results showed that the dual-station precision seeding method significantly improved seeding efficiency. When the seeding efficiency reached 2000 trays per hour, the seeding rate of 1-3 seeds per hole was 90.1%, while the damage rate, empty hole rate and reseeding rate were 0.38%, 0.84%, 9.06% respectively. This study shows that combining the whole tray air-suction principle with transverse seedling tray conveying device, dual-station precision hole seeding device, and automatic seed addition device can significantly enhance the seeding efficiency while ensuring the seeding accuracy, achieving a seeding efficiency of over 2000 trays per hour. This study provides an important reference for further improving the seeding accuracy and efficiency of precision rice seedling cultivation and seeding assembly line.

Abstract in Chinese

针对水稻工厂化育秧的高效率精量播种需求,本文设计了一种整盘气吸式双工位高效育秧播种流水线。基于整盘气吸式原理,重点设计了双吸种盘双工位精量对穴播种装置、横向秧盘输送装置及自动加种装置。南粳46、南粳5055及越光稻种子被用于流水线播种性能试验,分析了工位配置和生产效率对合格率、损伤率、空穴率和重播率的影响。试验结果表明,双工位精量对穴播种方式显著提高了播种效率。当播种效率达到2000盘/h时,每穴1-3粒的合格率为90.1%,损伤率、空穴率、重播率分别为0.38%、0.84%、9.06%。该研究表明,将整盘气吸式原理与横向秧盘输送装置、双工位精量对穴播种装置及自动加种装置相结合,能够在保证播种效果的同时显著提升播种效率,达到超过2000盘/小时的播种效率。这一研究为进一步提高水稻精量育秧播种流水线的播种精度和效率提供了重要参考。

Indexed in

Clarivate Analytics.
 Emerging Sources Citation Index
Scopus/Elsevier
Google Scholar
Crossref
Road