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Topic

Technologies and technical equipment for agriculture and food industry

Volume

Volume 75 / No. 1 / 2025

Pages : 751-762

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OPTIMIZATION OF PARTIAL HIGH-FREQUENCY QUENCHING TECHNIQUE PARAMETERS OF ROTARY TILLING BLADES

旋耕刀局部高频淬火工艺参数优化

DOI : https://doi.org/10.35633/inmateh-75-64

Authors

Ruili WANG

Shenyang Agricultural University

Xueyin BAI

Shenyang Agricultural University

Fanbowen MENG

Shenyang Agricultural University

Deshuai LI

Shenyang Agricultural University

Zhengqing WANG

Shenyang Agricultural University

Ke JIANG

Shenyang Agricultural University

(*) Wei WANG

Shenyang Agricultural University

(*) Corresponding authors:

syww@163.com |

Wei WANG

Abstract

The high-frequency quenching technique can enhance the surface hardness of 65Mn rotary tilling blades, thereby improving their wear resistance. This approach addresses common issues found in conventional rotary tilling blades, such as severe wear failure, short service life, and reduced operational efficiency due to frequent replacements. The quenching position was determined through finite element simulation. Based on orthogonal rotation combination tests using ternary quadratic regression, quenching temperature, tempering temperature, and tempering time were identified as key test factors. Using blade hardness as the evaluation index, the optimal parameters were determined to be a quenching temperature of 852 °C, tempering temperature of 171 °C, and tempering time of 85 minutes. Under these conditions, the blade hardness reached 57.5 HRC, meeting the national standard. Blades treated with these optimal quenching parameters were tested under actual soil conditions over a total operating area of 67 hm2. The results showed that the average wear of the quenched blades was 11.9 g, and their wear resistance was 3.13 times higher than that of blades treated with conventional heat treatment. This represents a significant improvement in abrasion resistance and provides a solid experimental foundation for the reliability assessment of rotary tilling blades.

Abstract in Chinese

针对目前市面上旋耕刀工作过程中磨损失效严重, 使用寿命低, 耕作时需要频繁更换刀具影响作业效率等问题。采用高频淬火技术, 对65Mn旋耕刀表面进行强化处理从而提高其耐磨性. 通过有限元仿真确定淬火位置,基于三元二次回归正交旋转组合试验. 确定了淬火温度, 回火温度和回火时间为关键试验因素, 以旋耕刀的硬度为试验指标, 得出最优试验参数淬火温度为823℃, 回火温度为190℃, 回火时间为94min, 此条件下旋耕刀的硬度值为57.5, 符合国家标准. 采用最优工艺参数对65Mn旋耕刀进行高频淬火, 在实际土壤环境中进行田间试验, 总作业面积100亩. 结果表明: 经淬火处理后的旋耕刀平均磨损量为11.94g, 与未淬火处理的旋耕刀相比耐磨性提高了3.11倍, 磨损程度得到极大改善, 为旋耕刀的可靠性研究提供了试验基础.

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