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Topic

Technologies and technical equipment for agriculture and food industry

Volume

Volume 77 / No. 3 / 2025

Pages : 773-782

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DESIGN AND EXPERIMENT OF A THRESHING AND SEPARATION SYSTEM FOR A COMB-TYPE WHEAT PLOT HARVESTER BASED ON CFD-DEM

基于CFD-DEM的梳脱式小麦小区收获机脱分系统设计试验

DOI : https://doi.org/10.35633/inmateh-77-63

Authors

Wanzhang WANG

College of Mechanical and Electrical Engineering, Henan Agricultural University, Zhengzhou, 450002, China

Congpeng LI

College of Mechanical and Electrical Engineering, Henan Agricultural University, Zhengzhou, 450002, China

Xu CHEN

College of Mechanical and Electrical Engineering, Henan Agricultural University, Zhengzhou, 450002, China

Feng LIU

College of Mechanical and Electrical Engineering, Henan Agricultural University, Zhengzhou, 450002, China

Shujiang WU

College of Mechanical and Electrical Engineering, Henan Agricultural University, Zhengzhou, 450002, China

Xindan QIAO

College of Mechanical and Electrical Engineering, Henan Agricultural University, Zhengzhou, 450002, China

Juxin ZHANG

State Key Laboratory of Intelligent Agricultural Power Equipment, Luoyang, 471039, China

(*) Baoshan WANG

College of Mechanical and Electrical Engineering, Henan Agricultural University, Zhengzhou, 450002, China

(*) Corresponding authors:

wangbs@henau.edu.cn |

Baoshan WANG

Abstract

To address issues such as clogging of threshing units, high grain loss rates, and elevated impurity levels in wheat breeding harvesters, this study developed a combing-type threshing and separation system for wheat plot harvesters. The system adopts a closed plate-tooth threshing drum structure, where the airflow generated by the rotation of drum blades is combined with external impurity-cleaning airflow, thereby reducing material accumulation and seed retention in the threshing and separation system. CFD-DEM coupling simulations determinethe optimal parameter combination: when the drum rotational speed is 891 r/min, the feeding rate is 0.58 kg/s, and the impurity-cleaning airflow speed is 22.56 m/s, the system achieves a loss rate of 0.87% and an impurity rate of 9.06%.A field performance test using this parameter combination showed that the system’s loss rate was 1.09% and impurity rate was 11.13%. This study provides a reference for the design and research of threshing and separation systems in comb-type wheat plot harvesters.

Abstract in English

为解决小麦育种收获机脱粒装置易堵塞,损失率与含杂率高等问题,本文设计了一种梳脱式小麦小区收获机脱分系统。采用闭式板齿脱粒滚筒结构方案,滚筒叶片旋转产生气流叠加外置清杂气流,有利于减少脱分系统内的物料堆积和存种。CFD-DEM耦合仿真得出最优参数组合:滚筒转速891r/min,脱分系统喂入量0.58kg/s,清杂气流风速22.56m/s时脱分系统损失率为0.87%,含杂率为9.06%。以此参数组合进行田间性能试验,得到脱分系统损失率为1.09%,含杂率为11.13%,试验样机脱分系统达到设计目标,本研究为梳脱式小麦小区收获机脱分系统设计研究提供了参考。


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